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If you want to make it yourself, definately check Backyard Metalcasting for tips.

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Mind though that if you just use sand, the grain is very coarse and is not good for fine detail. That's why I prefer to buy the stuff instead. The stuff I use is Bindol sand. It's not actually sand, but a very fine clay powder might be bentonite, but I'm not sure. Just to show what can be achieved with Bindol:.

These fibulae are about 8cm, and every detail is exactly as the model even copies scratches etc.

oil casting

You can sometimes even copy fingerprints with the stuff. If the relative volume of the cast gets larger, the detail gets lower though. You might need to go to a coarser sand for bigger castings.

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Most of the commercial, casting investment is intended to have oxygen removed under a vacumn bell. I just watched a clip on lost wax casting, on YouTube, the other day and the guy pulled a vacumn after mixing and then again after the investment had been poured into the flask. As an aside, the plaster like stuff you had is extremely fine and VERY bad for your lungs. A respirator should be used when mixing the stuff. If you try the route of sifting common builders sand first make sure it is a pure silica product as you don't want bits of limestone and such in it.

Also when sifting wear a respirator! You would not believe how much fine silica dust this activity creates. It's also a royal pain in the arse and time consuming. If possible try and find a very fine pure silica sand blasting product which won't require sifting. Another route though is to find a foundry near you and see if they will just let you have some of their sand either for free or for a small price.

I'll be curious how you progress as I haven't gotten past the "finding a suitable silca sand" stage myself. Might be another reason for me to go to Batson's Bladesmithing symposium this year as Birmingham, Alabama is an old steel making center and things like fine olivine sand can be purchased there.

Not being a manufacturing center of any kind Tallahasse where I live is devoid of raw materials like that. When I called the company who sold it to me and wanted to order the first time I asked whether they have small quantities instead of 25kg - and the guy said: "Nah, we don't do that - we don't want to open the packages and have the dust anywehere or breathe it in - it's bad - and wearing a respirator isn't something we want to deal with in our storage rooms anyways - so no small quantities"The early products of the company consisted primarily of parts for cotton gins, brick presses and castings for the building industry.

The company reoriented its operation toward providing castings for the oil industry. SinceOil City Iron Works has expanded significantly and has diversified its products into lines such as valves, pumps, power generation, gas turbine and compression parts, mining equipment, as well as general oilfield equipment.

Oil City Iron Works, Inc. In it was purchased by the tenant and subsequently incorporated in During World War II, most production was oriented towards defense efforts. With the decline in importance of cotton following the war, Oil City Iron Works reoriented its operation toward providing castings for oilfield equipment.

oil casting

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